Monday, November 15, 2010

Annual Completed!!

We will startup the engine after work and check everything. Should be able to move it to the hangar tonight!
A&P/ IA Accomplished
  • Remove and inspect prop, replace prop retaining bolts with AN-55 bolts IAW Lycoming O-145-B2 Maintenance Manual. Compression test (70-71 over 80 for each cylinder). Replaced pivot bolt left aileron hinge. Replaced induction tube connecting hoses. Replaced windscreen with LP Aero windshield.
Owner Performed Preventative Maintenance
  • Open boot cowling and clean. Remove venturi and clean.
  • Remove floorboards and clean and vacuum interior.
  • Remove glue and old carpet residue from floorboards.
  • Remove and replace all inspection covers and paint.
  • Remove all cowling pieces, strip old paint, prime, sand, and repaint Biscuit White
  • Refinish pilot and co-pilot yokes, panel and structural tubing in flat black.
  • Remove wing root panels to strip old paint, prime, sand, and repaint Biscuit White.
  • Inspect and replace missing screws on wing root-mounted handheld radio antenna.
  • Replace all exterior screws with aircraft-grade stainless steel screws.
  • Remove surface corrosion on engine with wire brush, repaint engine with Randolph Engineering Lycoming Grey engine enamel (P/N    ).
  • Remove and replace door gap insulation and hinge pins.
  • Refinish aluminum windscreen retention strips.
  • Remove corrosion from gas cap retention fingers, replace wire with 9” dualuminum (IAW Aeronca factory drawing     ), and refinish cork with varnish
  • Removed and cleaned and repainted carburetor and cabin heat boxes with high temperature gloss black paint, replaced missing screws.
  • Spark plugs cleaned, reinstalled
  • All SCAT tubes removed, cleaned, reinstalled.
  • Added original Aeronca logo decal on each side of vertical stab
  • Oil cap and dipstick painted yellow.
  • Firewall painted Lycoming gray.
  • Induction tubes cleaned, repainted with black high heat enamel.
  • All control pulleys lubricated.

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